ARMKO News: Issue 5

MAINTAINING YOUR FLASHING SYSTEM

Previously we talked about specifying and installing new flashing systems and the proper materials to use in their construction. This Newsletter is directed to maintaining the flashing, starting with inspection, then recognizing problem areas and methods of correction and protection.

NEED FOR
INSPECTION
It is a known fact that 90% of occurring leaks originate at or along perimeter and projection flashings. By setting up a regular program to identify these problem areas and correct them, leaks, interior water damage, and roof system deterioration can be cut to a minimum.

EQUIPMENT
REQUIRED
The most important tool to use while inspecting your flashing system at the gravel roof line is a wire brush. All too often areas are overlooked because they are hidden by the gravel. Make notes of problem roof flashing areas and match these to known interior leaks.

METAL EDGE
INSPECTION
Begin the inspection by walking the perimeter of each roof, making notes of obvious problem areas. If the roof system has metal edge gravel stops, at each joint in the metal brush away the gravel and look for splits. Along the roof side of the metal edge in approximately 6"-8" areas, look for slight depressions or ridging, again brushing away the gravel. Due to the high degree of expansion and contraction of the metal, it can and does saw through the flashing and allows water to enter.
BASE FLASHING
INSPECTION
Base flashing, since it extends upwards past the gravel line, is easily overlooked. Cracks, holes and splits in the vertical section are quickly identified. However, using the wire brush, approximately 8" out on the horizontal, brush back the gravel and look for openings where the flashing terminates on the roof mat. Look for splits, cracks and pinholes at the toe of the cant. These are all indications that the flashing is starting to absorb water at the gravel line.

PROJECTION
FLASHING
Basically there are two main types of flashings - vertical flashing and horizontal flashing. Inspect both carefully using the wire brush, for these are problem areas due to equipment vibration and differential movements.

METHOD OF
CORRECTION
If hot bitumen was used in applying the roof mat and flashing system, why not repair using hot bitumen? There are three reasons. First, in most cases, the vertical portion of the felt flashing was installed using asphalt mastic. Second, hot bitumen solidifies and becomes somewhat brittle upon cooling, and cannot withstand high degrees of movement, thereby allowing splits in the bitumen at the metal edge joints and flanges as discussed earlier. Third, hot bitumen contains no solvents and adheres by heat. Too cool and there is no adhesion; too hot and there is no build. For these reasons, repairs are best made using soft-setting asphalt mastic in conjunction with a membrane for tremendous strength and movement capabilities.

METHOD OF
PROTECTION
All too often, good repairs are wasted or short term due to the lack of protection. At the horizontal, have the contractor replace the aggregate over all exposed repair areas. At all vertical flashings, apply either an asphalt aluminum cut-back or a white acrylic coating.

This will block out the ultraviolet rays of the sun and the life of your roof flashing system will be long-term (10 years) instead of short-term (3 to 5 years).

IMPORTANT
INSPECTION
POINTS
When inspecting your built-up roof flashings, look for the following:

A 45° angle or cant must be existing at all horizontal and vertical points or the roof will split at this point and allow water entry.

  • Where built-up roof and metal meet, the difference of expansion and contraction of the two dissimilar materials creates splits/leaks and allows water entry.
  • Check all perimeter and projection flashings carefully - 80-90% of a roof's problems originate at these points.
  • When inspecting your roof's metal edge, brush back the gravel at each metal edge joint and look for splits in the flashing at this point.
  • All vertical flashings must have ultraviolet rays of the sun blocked out or they will rapidly dry out and begin to deteriorate.
 
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