ARMKO News: Issue 4

FLASHING SYSTEMS

The most vulnerable part of any built-up roof system is the point at which the horizontal roof deck and a vertical surface join, or where the roof mat is terminated at a metal edge gravel stop. 80-90% of the built-up roof problems first occur at these flashing locations.

COMPOSITION
FLASHING
Composition flashing or base flashing is used because the bending radius of present built-up roofing materials is generally limited to 45°. To allow for this bending radius, all vertical surfaces must have cant strips installed between the roof and the vertical surface.

When you are inspecting your built-up roofs, look for the 45° angle at the horizontal and vertical point. If this 45° angle/cant is missing and you have composition flashings, the area will be prone to severe splitting and leakage of water into the assembly or into the facility interior.

TYPES OF
MATERIALS AND
PROTECTION
Most commonly used today are fiberglass Type IV and a granule surfaced modified asphalt membrane. All flashings should be a minimum of two plies, with the Type IV glass as the backer. By simply coating your new or existing flashing with a reflective coating, you will prolong (as much as 1/3) their serviceability by blocking out the deteriorating effects of the ultraviolet rays of the sun.

HEIGHT The height of the base flashing should not be less than eight inches (8") and not higher than fourteen inches (14") above the finished roof surface. Walls or parapets requiring flashing higher than fourteen inches (14") should receive special moisture proofing above the fourteen inch (14") height. A wood nailer strip or suitable detail allowing mechanical fastening of the base flashing at the top must be provided. Masonry surfaces should be primed with asphalt concrete primer before installing the flashing system.

METAL FLASHING Since metals have a high coefficient of expansion, metal flashing should be isolated from the roof membrane wherever possible to prevent metal movements from splitting the membrane. Flashing details that require metal flanges to be sandwiched into the roof membrane should be avoided wherever possible.

COUNTERFLASHING For all walls and projections that receive composition base flashing, metal counterflashing should be installed in the wall above the base flashing. The design of this detail should be two-piece, allowing installation of the counterflashing after the base flashing. The counterflashing should extend down a minimum of 4" over the top of the composition flashing.

CAP FLASHING Metal coping is often used to cover the top of a parapet wall in lieu of masonry copings. If your composition flashing system is the full height of the parapet wall, extend this flashing over the top to the outside edge of the parapet. This will ensure no interior leaks should water enter at the metal coping joints.

METAL EDGE
GRAVEL STOPS
These should be raised above the waterline by using tapered cants and wood blocking. When this is not possible, the metal flanges for low profile gravel stops should be set in mastic on top of the completed built-up roof membrane and nailed at 4" intervals to the wood nailer. The metal flange should be primed with asphalt primer and felt flashing strips applied 12" and 18", respectively. Interior drainage is recommended, and edges should be raised whenever possible. Reference National Roofing Contractors Association.

DO I HAVE A
PROBLEM?
When inspecting your built-up roof flashing, keep the following in mind:
  • Unless you have elastomeric flashings, you must have a 45° angle at all horizontal and vertical points.
  • Where built-up roof and metal meet, the difference of expansion and contraction of the two dissimilar materials creates problems leading to leaks from fatigued flashing membranes that have failed.
  • Check all perimeter and projection flashings carefully; 80-90% of a roof's problems originate at these points.
  • When inspecting your roof's metal edge, brush back the gravel at each metal edge joint and look for splits in the flashing at this point.
 
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